Traditional process scale up using baculovirus is notoriously problematic, with yields dropping progressively during scale up. SynBac™ are minimized baculoviral genomes created using modern synthetic biology techniques. The SynBac project aims to transform fermenter-scale baculoviral production of drug targets, and manufacturing scale production of biopharmaceuticals by creating minimal baculoviral genomes displaying exceptional DNA stability. In addition to improved DNA stability, our minimized genomes form the starting point for applicaions that require large DNA cargo delivery to mammalian cells, primary cells, or organs.
EMBL and IStLS carried out a comparative genome analysis and intense data mining to identify regions of the baculovirus genome that are potentially harmful for DNA stability, or are otherwise non-essential and require re engineering (see Figure 1 below). Large sections of the AcMNPV genome are being rewired and tested for critical parameters such as expression yield and DNA stability. In an iterative process, improved genomes are being used as templates for further rounds of genome minimization and optimization.
Below is a schematic representation of the AcMNPV genome (circle map), with the rewiring target of the SynBac1.0 genome indicated by the shaded triangle.